Manufacturing Systems Management

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Introduction : The challenge,Requirements of Manufacturing,Various methodologies,Cellular Manufacturing – Cell Formation – Early methods : Production Flow Analysis,Rank Order Clustering,Similarity based methods – Cell formation algorithms : P median formulation,Assignment formulation,ZODIAC algorithm,Metaheuristics,Considering sequence,Considering workload – Minimizing intercell movement : Remainder cells,Machine duplication,Part subcontracting. Product based cell formation.

Operator Allocation : Rabbit chasing,Dedicating operators,Static operator allocation problems,Network Models – Cell scheduling and sequencing : Part Family sequencing,Dispatching rules. Cell layout – Just In Time Manufacturing : Concepts and definitions,Implementation issues,Kanban,CONWIP and Kanban – Synchronous Manufacturing : The Goal,Principles of SM,TOC and LP,Scheduling – Flexible Manufacturing Systems : Concepts,FMS loading problems,FMS scheduling problems.

Course Curriculum

Mod-01 Lec-01 Introduction to Manufacturing Systems Management Details 50:56
Mod-01 Lec-02 Different types of Manufacturing Systems Details 51:17
Mod-01 Lec-03 Introduction to Cellular Manufacturing Details 52:5
Mod-01 Lec-04 Cellular Manufacturing Applications, Production Flow Analysis Details 50:29
Mod-01 Lec-05 Production Flow Analysis Details 52:28
Mod-01 Lec-06 Cellular Manufacturing — Unidirectional flow, Capacity Planning, Layout Details 0:53
Mod-01 Lec-07 Exercise on Production Flow Analysis Details 51:39
Mod-01 Lec-08 Rank Order Clustering, Similarity Coefficient based algorithm Details 53:58
Mod-01 Lec-09 Similarity Coefficient based clustering algorithm Details 51:10
Mod-01 Lec-10 Hierarchical and Non hierarchical clustering algorithms Details 52:40
Mod-01 Lec-11 Optimization based algorithms Details 53:32
Mod-01 Lec-12 Optimization based algorithms, Assignment based algorithm Details 51:23
Mod-01 Lec-13 Assignment model, Algorithm considering sequence of visit of machines Details 51:56
Mod-01 Lec-14 Algorithm considering sequence of visit of machines Details 51:49
Mod-01 Lec-15 Algorithm considering cell load data, alternate process plans Details 53:3
Mod-01 Lec-16 Reducing Intercell moves Details 49:19
Mod-01 Lec-17 Part subcontracting, Incremental cell formation Details 51:10
Mod-01 Lec-18 Product based cells Details 50:47
Mod-01 Lec-19 Branching algorithm for product based cells, Operator and task assignment Details 52:13
Mod-01 Lec-20 Operator and task assignment Details 50:58
Mod-01 Lec-21 Operator and task assignment continued Details 48:42
Mod-01 Lec-22 Static and dynamic Operator allocation, Multiple products and incremental cells Details 51:9
Mod-01 Lec-23 Cell scheduling and sequencing Details 50:56
Mod-01 Lec-24 Cell scheduling and sequencing continued Details 51:51
Mod-01 Lec-25 Single piece transportation Details 51:32
Mod-01 Lec-26 Cell Layout, Introduction to Just-in-time manufacturing Details 51:20
Mod-01 Lec-27 Cell control and JIT Details 51:13
Mod-01 Lec-28 Basic elements of JIT, Kanban systems Details 51:4
Mod-01 Lec-29 Role of basic elements, Critical success factor Details 51:20
Mod-01 Lec-30 Models in JIT Details 54:11
Mod-01 Lec-31 Models in JIT continued Details 52:35
Mod-01 Lec-32 CONWIP, Introduction to synchronous manufacturing Details 50:13
Mod-01 Lec-33 Theory of constraints, Product mix problem Details 49:4
Mod-01 Lec-34 Statistical Fluctuations, Random events, principles of SM Details 51:14
Mod-01 Lec-35 Scheduling in SM Details 51:29
Mod-01 Lec-36 Drum Buffer Rope system Details 50:39
Mod-01 Lec-37 Flexible Manufacturing System, Part selection problem Details 50:23
Mod-01 Lec-39 FMS Loading, multiple batches and changeover times Details 51:12
Mod-01 Lec-40 FMS Loading and scheduling, Summary of the course contents Details 42:37
Mod-01 Lec-41 FMS Loading and scheduling, Summary of the course contents Details 45:22
Mod-01 Lec-01 Introduction to Manufacturing Systems Management Details 50:56
Mod-01 Lec-08 Rank Order Clustering, Similarity Coefficient based algorithm Details 53:58
Mod-01 Lec-14 Algorithm considering sequence of visit of machines Details 51:49
Lecture – 21 Life Cycle of a Production System Details 55:59

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