COURSE LAYOUT
Week 1 : Understanding Manufacturing
Fundamental approaches of manufacturing
Manufacturing process specific advantages and limitation
Materials and manufacturing processes
Classification of manufacturing processes
Week 2 : Selection of manufacturing processes
Application of manufacturing processes
Effect of manufacturing processes on properties of metals
Break-even point analysis in manufacturing processes
Metal Casting: Introduction & Suitability
Week 3 : Metal Casting: Steps of casting processes
Metal Casting: Terminology
Metal Casting: Pattern allowances I
Metal Casting: Pattern allowances II
Metal Casting: Sand Moulding I
Week 4 : Metal Casting: Sand Moulding II
Metal Casting: Core & Core Prints
Metal Casting: Gating System
Metal Casting: Yield
Metal Casting: Riser Design
Week 5 : Metal Casting: Cleaning of casting
Metal Casting: Casting defects & their prevention
Metal Casting: Shell molding
Metal Casting: Investment and permanent mould casting
Metal working processes: Hot and cold working
Week 6 : Metal working processes: Rolling
Metal working processes: Forging
Metal working processes: Extrusion
Metal working processes: Wire Drawing
Metal working processes: Press
Week 7 : Metal working processing: Sheet metal operations (Shearing)
Metal working processing: Sheet metal operations II
Metal working processing: Sheet metal operations III
Metal working processing: Dies and die set
Material removal processes: Machining
Week 8 : Material removal processes: Mechanism of the metal cutting
Material removal processes: Chip Formation
Material removal processes: Types of chips and power consumption
Material removal processes: Heat generation
Material removal processes: Tool failure and tool life
Week 9 : Material removal processes: Tool materials
Material removal processes: Cutting fluids
Material removal processes: Grinding I
Material removal processes: Grinding II
Material removal processes: Grinding III
Week 10 :Material removal processes: Grinding operations
Joining of metals: Fundamentals I
Joining of metals: Fundamentals II
Joining of metals: Welding processes I
Joining of metals: Brazing, soldering and weldability
Week 11 :Joining of metals: Weldability and welding defects
Heat treatment: Fundamentals
Heat treatment: Fundamentals II
Heat treatment: Fundamentals III
Heat treatment: Normalizing and hardening
Week 12 :Heat treatment: Tempering
Improving surface properties: Introduction
Improving surface properties: Surface modification processes I
Improving surface properties: Changing chemical composition
Improving surface properties: Coating
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